Innovative Design & Engineering Applications
Complete Contract Manufacturing
Made in the USA
ISO 9001:2015 Certified
I.D.E.A. Division
The I.D.E.A. division (Innovative Design & Engineering Applications) is the branch of RWC that assists with various levels of design, engineering and fabrication. We have effectively helped customers with tasks as simple as basic parts manufacturing, or as detailed as complete new product concepts and development. Customer satisfaction is our primary strategy for customer service.
FIRE TRUCK FEATURING RWC ACCESSORIES
TRUCK OEMS • BODY BUILDERS • UPFITTERS
PROBLEM SOLVERS
We are passionate problem solvers, consistently dedicated to finding the best design and manufacturing solutions for our clients. We stand behind our products 100%.
For more information or a quote:
Call 1-800-982-1180 or visit www.RealWheels.com
FABRICATION
LASER CUTTING
High speeds of operation, excellent quality of cut edges and low heat-affected zones ensure quality laser cutting for a broad range of applications.
For more information or a quote:
Call 1-800-982-1180 or visit www.RealWheels.com
TRIM PIECES
NON-SLIP STEPS
Our fabricating abilities allow flexibility to meet your technology and delivery requirements while staying within your budget constraints.
SIGN FOR VEHICLE
LIGHT HOUSINGS
INTERIOR HAND RAIL PIVOT COVERS
FRONT BUMPER WITH BULL BAR
TRIM PIECES • CUTOUTS • STEPS • LIGHT HOUSING • GRILLES
STAMPING
RealWheels has a solid reputation for developing cutting edge processes to produce complex metal stampings with the utmost in precision, efficiency and quality.
LIGHT HOUSING
TRUCK GRILLE
BRACKETS
CNC MACHINING
VERTICAL CNC MILLING
Our CNC milling can create parts and components to fit extremely precise dimensions and requirements.
For more information or a quote:
Call 1-800-982-1180 or visit www.RealWheels.com
BILLET HANDLES
RealWheels provides CNC Machining services to our customers both as standalone machined details and as parts of value-added assemblies.
HANDLES • PEDALS • SHIFTERS • LIGHT COVERS • SURROUNDS
SHIFTER KNOBS
PEDALS
SURROUND
LIGHT COVER
CNC TURNING
Our experience and CNC turning equipment allow for complex parts that have extremely high repeatability of quality.
FORMING
TUBE BENDING
RealWheels’ skilled craftsmen, working with state-of-the-art machinery, supply uniformly smooth bends—meeting the tightest specifications and assuring your satisfaction.
For more information or a quote:
Call 1-800-982-1180 or visit www.RealWheels.com
HAND RAILINGS LIGHT PYLONS
WELDING
Our skilled welders have years of experience in a variety of materials and processes. All welding fixtures and jigs are designed and built in-house, which greatly improves efficiency.
FRAME
ROLL FORMING
OEMs look to RealWheels to economically roll form mid to high volumes of close tolerance parts with a broad range of geometries.
FENDERETTE
TUBE BENDING • METAL SPINNING • WELDING • ROLL FORMING
METAL SPINNING
RealWheels’ core business started with metal spinning. We carry that tradition into every part we spin. The metal takes shape over custom forms under the careful craftsmanship of skilled hands.
REAR LIGHT CASING
WHEEL COVERS
PLASTICS
COMPRESSION MOLDING
Prototypes, as well as long and short production runs, are available.
For more information or a quote:
Call 1-800-982-1180 or visit www.RealWheels.com
LIGHT HOUSING
LUG NUT COVERS
LICENSE PLATE SURROUND
THERMOFORMING
Pressure thermoforming, vacuum thermoforming and twin sheet thermoforming available.
LIGHT HOUSING
GRILLES
LIGHT HOUSINGS • LUG NUT COVERS • SURROUNDS • GRILLES
INJECTION MOLDING
Offering complex, high-precision injection molded components and assemblies.
HANDLE SURROUND
LIGHT HOUSING
POLISHING & BUFFING
Metal buffing and polishing at RealWheels is performed by our highly skilled and trained industrial polishers. A combination of craftsmanship and machinery results in truly magnificent finishes.
For more information or a quote:
Call 1-800-982-1180 or visit www.RealWheels.com
ROLL BAR
SHIFTER ACCESSORIES
RealWheels provides quality metal polishing and buffing services using the latest technology and environmentally-friendly metal finishing solutions.
MIRROR-SHINE • BRUSHED • VIBRATORY • GRINDING
AXLE COVERS
AERO COVERS
REALMAG AXLE COVER
WHEEL COVERS
SIDE STEPS
BRUSHED WHEEL COVER
FENDERETTES
FINAL FINISHING
CHROME PLATING
As an added service, RealWheels can chrome plate your parts. We provide a final product that meets exacting standards and testing.
For more information or a quote:
Call 1-800-982-1180 or visit www.RealWheels.com
BILLET TOP GRILLE
BILLET SURROUND
BILLET FUEL DOOR
BILLET HANDLE
BILLET SPEED SHIFT ADAPTER
POWDER COATING
As part of a final operation, your parts will be properly prepped before we apply the powder coating. In fact, proper preparation and pretreatment are critical to achieve a long-lasting powder-coated finish.
TURNKEY SOLUTIONS • DURABLE • SMALL TO LARGE PARTS
FRONT SIMULATOR
STEPS
SUSPENSION CONTROL ARMS
FRONT GRILLE
AXLE COVERS & LUG NUT COVERS
QUALITY, INNOVATION AND EXCELLENCE SINCE 1981
• Established in 1981
• 40,000 sq. ft. facility
• Numerous U.S. patents for our uniquely engineered mounting systems and cover designs
• Serving the commercial vehicle industry with product innovations pertinent to the continual changes we experience
• We stand behind our products 100%
• Outstanding customer service
• Our team is involved in many heavy truck industry groups such as TMC, FAMA, NTEA and Combat Challenge
• 99% of our products are proudly Made in the USA
Made in the USA
ISO 9001:2015 Certified
RealWheels Corporation
Call 1-800-982-1180 for more information.
3940 Tannahill Drive • Gurnee, IL 60031
847-662-7722 • Fax: 847-662-7744 • www.RealWheels.com